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31.
Feedrate optimization and tool profile modification for the high-efficiency ball-end milling process 总被引:3,自引:2,他引:3
Jenq-Shyong By Chen Yung-Kuo Huang Mao-Son Chen 《International Journal of Machine Tools and Manufacture》2005,45(9):1070-1076
Trend in die/mold machining is to produce highly quailed surface using the high-speed hard machining with the ball-end cutter. The ball-end milling is, however, less efficiency than the flat end milling. It is important to optimize the feedrate that gives the maximum material removal rate constrained by an allowable surface roughness. The state-of-art of the CBN ball-end cutter technology allows increasing the tooth feed for high-speed and high-efficiency machining. However, because the spherical shape of the cutter can result in the scallop-liked cusps on the machined surface, the surface roughness consideration makes a feedrate limitation to the CBN cutter. In this paper, the optimization of the feedrate by considering the generated-scallop effect of the ball-end cutter has been studied. It was found that the tooth feed must be kept within one third of the path pick in order to keep the feed-interval scallop height not over the path-interval scallop height. Therefore, the potential capability of the CBN cutter for the larger tooth feed (i.e. high efficient) machining can not be fully exploited. It was found a notch-cut on the center of the ball-end cutter reduced the feed-interval cusp height, thus allowing an increased feedrate of more than 50% compared with the standard ball-end cutter. If the parameters of the notch-cut profile can be optimized, it is believed that the feedrate can be further increased. 相似文献
32.
O.E.E.K. Omar T. El-Wardany E. Ng M.A. Elbestawi 《International Journal of Machine Tools and Manufacture》2007,47(7-8):1263-1275
During the milling operation, the cutting forces will induce vibration on the cutting tool, the workpiece, and the fixtures, which will affect the surface integrity of the final part and consequently the product's quality. In this paper, a generic and improved model is introduced to simultaneously predict the conventional cutting forces along with 3D surface topography during side milling operation. The model incorporates the effects of tool runout, tool deflection, system dynamics, flank face wear, and the tool tilting on the surface roughness. An improved technique to calculate the instantaneous chip thickness is also presented. The model predictions on cutting forces and surface roughness and topography agreed well with experimental results. 相似文献
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Hydrated calcium zincate was synthesized by mechanical ball milling of ZnO and Ca(OH)2 in water at room temperature. The structural and electrochemical properties of this material used as rechargeable anodic material were examined by microelectrode voltammetry, charge–discharge measurements and structural analysis. The results showed that during mechanical milling, ZnO, Ca(OH)2 and H2O reacted rapidly to form Ca[Zn(OH)3]2 · 2H2O which was subsequently transformed to a stable structure CaZn2(OH)6 · 2H2O. Since this composite oxide has lower solubility in KOH solution (<35 wt %) and better electrochemical reversibility than ZnO-based negative materials, the zinc anodes using this material can overcome the problems of shape changes and dendritc formation, and therefore exhibit improved cycling life. 相似文献
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随着水泥工业结构调整,传统的一级圈流短磨水泥粉磨系统已经难以满足高产、优质、低耗的产业政策要求,必须进行必要的技术改造。文章分析了一级圈流磨存在的技术问题及其产生原因,介绍了对其实施增产节能改造的系统工艺技术方案和主机设备的内部结构改造方案。从两个厂的改造实施情况看,技改效果显著。 相似文献
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介绍了通径为20"(1"=25.4mm)的大口径中压球阀阀体、新型C形金属密封环组件等的结构设计;在阀座与球体之间采用整体碟形弹簧和新型阀座密封填料,以保证高压密封,提高使用寿命;阀芯采用空心球体结构和分段冲压成形加工工艺,有效地保证了球体的加工精度和质量,降低了生产成本;在结构设计中,充分考虑了球阀的密封、防火、启闭传动及制造工艺的要求;对其中结构复杂的球阀阀体和空心球形阀芯进行了强度计算和ANSYS应力、应变模拟分析计算,二者计算结果一致,并认为阀体的厚度由其大开孔处局部应力的整体补强确定。 相似文献
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阐述中石化九江分公司2台煤锅炉制粉系统若干改造,介绍原煤仓、磨煤机系统、木块分离器、粗粉分离器、制粉管道及锁气器、制粉冷却水系统等改造的成功经验,并对此改造进行分析和评价. 相似文献
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